Plasma Protein Manufacturing Automation Project Details

• Study of Design Input, IO Assignment, P&ID
• Study of the Library
• Logic Development for AHU01
• Logic Development for AHU02
• Logic Development for AHU03
• Logic Development for Cold thermal Fluid System
• Logic Development for Chilled Water System
• Logic Development for Condenser Water System
• Logic Development for Reverse Osmosis Water Storage & Distribution system
• Logic Development for Alcohol recovery System
• Logic Development for Released Alcohol hold tank system
• Logic Development for Heating hot water system

Precision Control Systems for Critical Plasma Protein Manufacturing

In the highly regulated world of biopharmaceutical production, particularly for plasma protein manufacturing, operational integrity and absolute precision are paramount. Every process, every environmental control and every utility system must function with unwavering reliability and compliance. At iPAC Automation, we specialize in delivering robust control system automation that meets these demanding requirements, ensuring efficient, safe and consistent production.

Our recent collaboration with a major plasma protein manufacturing facility in the USA stands as a testament to our expertise. This project involved developing intricate control logic for a wide array of critical plant systems, demonstrating our capacity to handle complex automation challenges on an international scale. We are committed to providing the detailed engineering necessary for high-stakes environments.

Our Comprehensive Scope of Work: Engineering Reliability into Every System

For this significant plasma protein manufacturing project, our team meticulously executed a detailed scope of work, ensuring every aspect of the control system was precisely engineered:

• Study of Design Input, IO Assignment, P&ID: We began with a thorough examination of all design inputs, including detailed Piping & Instrumentation Diagrams (P&IDs). This essential phase ensured accurate Input/Output (IO) assignment and a complete understanding of the plant’s operational philosophy, forming the bedrock for precise system development.
• Study of the Library: Our engineers conducted an in-depth study of the existing control system libraries. This step guarantees consistency, promotes efficient code reuse and maintains compliance with established programming standards, contributing to a robust and maintainable system.
• Logic Development for AHU01, AHU02, AHU03: We developed intricate control logic for multiple Air Handling Units (AHUs). This is vital for maintaining precise temperature, humidity and pressure differentials within critical production areas, directly impacting product quality and regulatory compliance.
• Logic Development for Cold Thermal Fluid System: Precise control logic was engineered for the cold thermal fluid system. This system is critical for maintaining stable process temperatures in various manufacturing stages, which is essential for product integrity.
• Logic Development for Chilled Water System: Our team created the control logic for the chilled water system. This ensures a consistent supply of chilled water, a fundamental utility for cooling processes and maintaining environmental conditions throughout the facility.
• Logic Development for Condenser Water System: We developed the logic for the condenser water system. This critical component supports the efficient operation of the plant’s refrigeration and cooling infrastructure, directly affecting overall energy consumption and system performance.
• Logic Development for Reverse Osmosis Water Storage & Distribution system: The control logic for the Reverse Osmosis (RO) water storage and distribution system was precisely developed. This guarantees a continuous and sterile supply of high-purity water, which is indispensable for biopharmaceutical processes.
• Logic Development for Alcohol Recovery System: Our engineers created the control logic for the alcohol recovery system. This system is important for efficient resource management and environmental compliance within the manufacturing process.
• Logic Development for Released Alcohol Hold Tank System: We also developed the logic for the released alcohol hold tank system. This ensures safe and controlled handling of byproduct streams, critical for both operational safety and regulatory adherence.
• Logic Development for Heating Hot Water System: Precise control logic was developed for the heating hot water system. This utility is essential for various heating applications within the plant, supporting critical temperature-dependent processes.
• Platform: HC900 Hybrid Controller: All control logic was meticulously developed for the reliable and versatile HC900 Hybrid Controller platform. Our proficiency with this advanced controller ensures a stable and high-performing automation solution.

Your Trusted Partner for Biopharmaceutical Automation

At iPAC Automation, we are dedicated to delivering control system solutions that meet the highest standards of accuracy, reliability and regulatory compliance. Our detailed project methodology, combined with our expertise in platforms like the HC900 Hybrid Controller, makes us a reliable partner for complex manufacturing facilities. We ensure your critical processes are managed with exceptional precision.

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