Instrumentation Detailing & Designing Control Automation Project Details

• FLD’s Development as per Control Philosophy and P&ID in MS Excel
• C300 & Ml200R Logic Development.
• QDB development
• EPKS Graphics development
• Logic & Graphics testing

Precision Engineering for Flawless Water Treatment: Our WTP Automation Success

In the critical world of Water Treatment Plants (WTPs), precision, reliability and efficient control are not just desirable, they are absolutely essential for delivering safe, high-quality water. AtiPAC Automation, we understand that robust instrumentation detailing, intelligent design and seamless control automation are the backbone of any successful WTP operation.

Our recent engagement for a prominent Water Treatment Plant exemplifies our commitment to engineering excellence and delivering comprehensive, high-performance automation solutions that ensure stability, safety and optimal operational efficiency.

The Challenge:To implement a sophisticated and reliable control system for a modern WTP, ensuring precise regulation of all processes, from raw water intake to treated water discharge. This demanded meticulous planning, expert logic development and rigorous testing.

Our Expert Solution & Scope of Work:

At iPAC, we don’t just provide services; we engineer confidence into every loop. For this critical WTP project, our detailed approach covered:

• FLD’s Development as per Control Philosophy and P&ID in MS Excel:We meticulously translated complex control philosophies and detailed Piping & Instrumentation Diagrams (P&IDs)into comprehensive Function Logic Diagrams (FLDs) using MS Excel. This foundational step ensured that every control sequence was clearly defined, easily reviewable and perfectly aligned with the plant’s operational requirements, preventing costly errors down the line.
• C300 & ML200R Logic Development:Leveraging our deep expertise in Honeywell’s Experion Process Knowledge System (EPKS), we developed robust and efficient control logic for the C300 and ML200R controllers. This advanced programming ensures the intelligent orchestration of all plant processes, leading to superior performance, optimized resource utilization and enhanced operational stability.
• QDB Development:Our team meticulously developed the Quick Design Builder (QDB) for the project. QDBs are crucial for rapid, error-free system configuration and integration within the EPKS environment, significantly reducing commissioning time and ensuring seamless data flow across the control system.
• EPKS Graphics Development:We designed intuitive and highly functional operator graphics within the Experion Process Knowledge System (EPKS). These bespoke Human-Machine Interface (HMI) screens provide operators with real-time, comprehensive visual insights into plant status, alarms and performance, enabling faster decision-making and safer operations.
• Logic & Graphics Testing:Before deployment, every line of control logic and every graphic display underwent rigorous, simulated and real-world scenario testing. This comprehensive testing phase is paramount to identifying and rectifying any potential issues, guaranteeing a flawlessly functioning system that meets all performance benchmarks from day one.

The iPAC Advantage: Engineering Reliability into Every Drop

Our systematic and precision-driven approach to this WTP project underscores our capability in delivering state-of-the-art industrial automation solutions. By focusing on detailed planning, advanced logic development, intuitive HMI design and exhaustive testing, we ensure:

• Unmatched Operational Efficiency:Reduced downtime and optimized resource consumption.
• Enhanced Plant Safety:Robust control mechanisms minimize risks and ensure secure operations.
• Superior Water Quality:Precise control over treatment processes guarantees output meets stringent quality standards.
• Future-Proofed Systems:Scalable and adaptable solutions for evolving plant needs.

Ready to Optimize Your Industrial Processes?

Whether you’re establishing a new plant, upgrading an existing system, or seeking to enhance the reliability and efficiency of your Water Treatment operations, iPAC Automation is your trusted partner. Our deep domain expertise in instrumentation, control automation and advanced systems like Honeywell EPKS ensures your project’s success.

Don’t compromise on precision and reliability. Discuss Your WTP Automation Project| Request a Consultation!