Pharma Infra Control System Project Details

• Study of Design Input, IO Assignment, P&ID
• Study of the Library
• Logic Development for AHU
• Logic Development for MAU
• Logic Development for Cold thermal Fluid System
• Logic Development for Chilled Water System
• Logic Development for Condenser Water System
• Logic Development for Reverse Osmosis Water Storage & Distribution system”
• Logic Development for Heating hot water system
• Preparation of progress report
• Preparation of project estimation hours.

Precise Infrastructure Control for Pharmaceutical Excellence: A Project Showcase

In the demanding pharmaceutical industry, consistent quality, strict compliance and operational reliability are paramount. The intricate infrastructure supporting drug manufacturing , from precise air handling to purified water systems , requires robust and accurate control. At iPAC Automation, we design and implement advanced control systems that ensure these critical environments operate flawlessly.

Our recent collaboration with a leading pharmaceutical manufacturer in the USA highlights our capability to deliver highly specialized and dependable infrastructure control solutions. This project demonstrates our deep understanding of the unique requirements of the pharma sector, ensuring systems meet stringent industry standards.

Our Specialized Scope of Work:

For this significant project, we delivered a comprehensive control system implementation, focusing on precision and compliance at every stage. Our detailed approach ensured operational integrity across multiple critical utility systems:

• Study of Design Input, IO Assignment, P&ID: We began with a thorough analysis of all design inputs, including detailed P&IDs (Piping & Instrumentation Diagrams) and precise Input/Output (IO) assignments. This foundational work ensured our control logic was perfectly aligned with the plant’s exact engineering specifications.
• Study of the Library: Our team conducted an in-depth study of existing control system libraries and standards. This step allowed us to maintain consistency, leverage proven components and ensure efficient integration within the client’s established operational framework.
• Logic Development for AHU (Air Handling Unit): We developed precise control logic for Air Handling Units (AHUs), crucial for maintaining exact temperature, humidity and airflow conditions within cleanrooms and manufacturing areas. This supports product integrity and regulatory compliance.
• Logic Development for MAU (Makeup Air Unit): Our engineers crafted specific logic for Makeup Air Units (MAUs) to manage the intake and conditioning of fresh air. This ensures proper air balance and environmental control, vital for sterile and controlled environments.
• Logic Development for Cold Thermal Fluid System: We implemented sophisticated control logic for the Cold Thermal Fluid System, essential for maintaining precise cooling across various processes. This supports stable temperatures for sensitive pharmaceutical operations.
• Logic Development for Chilled Water System: Our work included comprehensive logic development for the Chilled Water System, a key component for facility cooling. This ensures consistent thermal management for processing equipment and climate control.
• Logic Development for Condenser Water System: We developed the control logic for the Condenser Water System, optimizing the efficiency of the cooling infrastructure. This supports the overall energy performance and reliability of the plant’s utilities.
• Logic Development for Reverse Osmosis Water Storage & Distribution System: We engineered precise control logic for the Reverse Osmosis (RO) water storage and distribution system. This ensures the continuous supply of purified water, critical for pharmaceutical production processes.
• Logic Development for Heating Hot Water System: Our team also developed control logic for the Heating Hot Water System, providing accurate temperature regulation for various heating needs within the facility. This contributes to stable process conditions.
• Preparation of Progress Report: Throughout the project, we maintained transparent communication by providing regular, detailed progress reports. This kept the client fully informed of project milestones and status.
• Preparation of Project Estimation Hours: We meticulously prepared project estimation hours, providing clear insight into resource allocation and project timelines. This supported efficient project management and budgeting.

Leveraging the HC900 Hybrid Controller for Reliability:

This entire system was developed on the robust Honeywell HC900 Hybrid Controller platform. The HC900 is known for its high reliability, flexible architecture and accurate control capabilities, making it an excellent choice for demanding pharmaceutical applications where uptime and precision are critical. Its hybrid design integrates both loop and logic control, providing a comprehensive solution.

Your Partner in Pharmaceutical Automation Success:

At iPAC Automation, our expertise in industrial automation, combined with our deep understanding of pharmaceutical infrastructure, positions us as an ideal partner for your next project. We are committed to engineering control systems that enhance operational efficiency, ensure compliance and provide long-term reliability.

Are you seeking a reliable partner for your pharmaceutical infrastructure control needs?

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