PLC Programming Services | PLC and DCS Migration Solutions
Consider that many process facilities in wealthy countries are more than 40 years old to put the migration problem into perspective. The same automation system has been in charge of many of these plants for more than 20 years.
Although more recent vintage systems based on programmable logic controllers (PLCs) services are also losing their usefulness, many of these automation systems are of the DCS sort. Revamping the plants with the latest technology, iPAC helps the users to make that change easier by using its professional migration service expertise.
iPAC offers the following services for DCS/PLC Programming Services & Migration/Reverse Engineering Needs:
| 1 | Existing engineering drawings reviewed and marked up |
| 2 | FEED Drawings preparation as per existing & current DCS/PLC programing services. |
| 3 | Cause & Effect preparation |
| 4 | Process control narrative preparation |
| 5 | IO list preparation |
| 6 | Logic diagram Preparation in AutoCAD or other software |
| 7 | Interlock narrative document preparation |
| 8 | Flow charts preparation |
| 9 | Functional loop schematic drawings |
| 10 | Application development for ESD/FGS/PLC programming Services/DCS as per FEED & design engineering document |
| 11 | Database preparation for third-party or graphics communication |
| 12 | Graphics development & QC/testing |
| 13 | System/Marshalling cabinets designing |
| 14 | Wiring Diagram |
| 15 | Electrical power distribution |
| 16 | PreFAT, FAT |
| 17 | Commissioing, Errection, Installation, and site support. |
PLC Programming Services and DCS Migration Solutions
Outdated PLC Programming Services and DCS systems can lead to inefficiencies and increased downtime. Both of which are not ideal for a business. But with iPAC, forget the worry.
iPAC is the leading PLC/ DCS programmer-providing company based in Pune that provides you with seamless migration solutions and empowers your business operations.
What is DCS and PLC System?
A Distributed Control System (DCS) is a powerful automation solution that allows for centralized control and monitoring of complex industrial processes. This helps modernize your system, optimize operations, and enhance the overall efficiency of your tasks.
On the other hand, Programmable Logic Controller (PLC) Programming Services is a reliable and flexible control system widely used in industrial applications.
At iPAC, we provide seamless migration solutions for your industrial automation needs. So, our expertise ensures a smooth transition to the latest technologies, whether you’re dealing with a Distributed Control System (DCS) or a Programmable Logic Controller (PLC).
What Are The Advantages of DCS over PLC?
Both DCS and PLC Programming Services provide a unique set of advantages regarding industrial automation.
Advantages of DCS:
- Centralized monitoring and control to streamline management.
- Modular and expandable architecture that supports scalability.
- Features like reconfiguration and modification for enhanced flexibility.
- Advanced functions like critical data analysis and visualization capabilities.
Advantages of PLC Programming Services:
- Robust performance, ensuring consistent and reliable operations.
- Rapid response with real-time control, enabling precise monitoring.
- Minimizes automation solution costs and maintenance expenses, thus making it cost-efficient.
- Highly versatile as it supports various applications across industries.
Our DCS and PLC Migration And Control Systems Engineering Service Includes
iPAC provides all-around DCS and PLC migration solutions. Here’s the list of our services.
- Existing Engineering Drawings Review and Marked Up
Thoroughly examine and annotate your existing engineering drawings to identify areas for improvement and ensure accurate documentation.
- FEED Drawings Preparation as per Existing & Current DCS/PLC Program
Prepare Front-End Engineering Design (FEED) drawings aligned with your existing and updated DCS/PLC program, ensuring seamless integration and optimal performance.
- Cause & Effect Preparation
Craft comprehensive cause and effect diagrams to illustrate the relationships between process variables and control actions, enhancing system understanding and troubleshooting capabilities.
- Process Control Narrative Preparation
Develop detailed process control narratives that outline the desired operational sequences, facilitating efficient control system design and implementation.
- IO List Preparation
Create a comprehensive Input/Output (IO) list that identifies all connected devices, enabling accurate configuration and efficient system integration.
- Logic Diagram Preparation in AutoCAD or Other Software
Utilize AutoCAD or other advanced software to design clear and concise logic diagrams, simplifying system visualization and ensuring accurate logic implementation.
- Interlock Narrative Document Preparation
Prepare interlock narrative documents that describe the logic and conditions for safety interlocks, ensuring effective protection and compliance with industry standards.
- Flow Charts Preparation
Design informative flow charts that depict the sequential flow of processes, providing a visual representation of system operations for improved understanding.
- Functional Loop Schematic Drawings
Create functional loop schematic drawings that depict the interconnection and control loops of the system, facilitating efficient troubleshooting and maintenance.
- Application Development for ESD/FGS/PLC/DCS as per FEED & Design Engineering Document
Develop customized applications for Emergency Shutdown Systems (ESD), Fire and Gas Systems (FGS), PLCs, and DCS, aligning with FEED and design engineering specifications.
Related service: Learn more about our instrumentation designing services
- Database Preparation for Third-Party or Graphics Communication
Prepare structured databases to enable seamless communication and integration with third-party systems or graphics applications, ensuring efficient data exchange.
- Graphics Development & QC/Testing:
Create visually appealing and user-friendly graphical interfaces for your control system, rigorously tested to ensure smooth operation and intuitive user experience.
- System/Marshalling Cabinets Designing:
Design efficient and well-organized system and marshaling cabinets, optimizing space utilization and ensuring proper equipment placement for easy maintenance and accessibility.
- Wiring Diagram:
Generate detailed wiring diagrams that accurately depict the connections between control devices, facilitating proper installation and reducing wiring errors.
- Electrical Power Distribution
Develop comprehensive electrical power distribution plans, ensuring reliable and efficient power supply to the control system components.
- PreFAT, FAT
Conduct thorough Pre-Factory Acceptance Testing (PreFAT) and Factory Acceptance Testing (FAT) to verify system functionality and adherence to specifications before deployment.
- Commissioning, Erection, Installation, and Site Support
Provide expert support during commissioning, erection, and installation processes, ensuring smooth system deployment and offering on-site assistance for optimal performance.
iPAC Automation’s Approach to PLC Programming Services and DCS Migration Solutions
At iPAC, we take a customer-centric approach to automation solutions to address your unique needs. We ensure your success through the following:
- Consultative Approach
We understand your needs, challenges, and goals, tailoring our services accordingly.
- Customization
We deliver personalized solutions that align with your industry, architecture, and budget.
- Collaboration
We value open communication and seeking your input throughout the project lifecycle.
- Expertise and Experience
Our skilled team brings extensive knowledge and stays updated with the latest advancements.
- Quality Assurance
Rigorous testing ensures our solutions meet the highest standards of reliability and functionality.
- Timely Delivery
We work diligently to adhere to agreed-upon timelines, minimizing disruption.
- Continuous Support
Beyond implementation, we provide ongoing support, maintenance, and training.
Industries We Serve
iPAC is a global automation solution provider and deals in some of the oldest and largest industries. Here are some industries where we have provided our PLC and DCS migration solutions.
1. Oil and Gas
We excel in field instrumentation processes, designing, controlling, and commissioning systems that meet the oil and gas industry’s unique challenges and safety regulations.
2. Brewery
iPAC Automation provides tailored verification and validation services for the brewery industry, ensuring instrumentation systems meet industry standards and regulatory obligations for safe and reliable brewing processes.
3. Power Generation
Collaborating with nuclear, fossil fuel, and renewable energy plants, we understand the critical role of safety systems, particularly in instrumentation, for dependable and secure operation.
4. Water Treatment
iPAC Automation has partnered with clients in water treatment plants and distribution networks, leveraging our expertise to ensure a reliable and safe supply of clean water through advanced instrumentation systems.
5. Pharma
We work with leading pharmaceutical manufacturers, emphasizing the importance of instrumentation services in maintaining the quality and safety of pharmaceutical products, adhering to industry standards, and reliability.
6. Automotive
Partnering with the automotive industry, we prioritize robust instrumentation systems that align with industry standards and regulatory requirements for reliable and safe operation within manufacturing processes.
Why Choose iPAC Automation For Your Control Systems Engineering Service Requirements
Apart from partnering with some of the biggest names of the industries such as Simens, Mitsubishi Electric, Emerson, Honeywell, Schneider Electric, Thermax, Larsen & Toubro, Johnson Controls, and many more. Here are some more reasons to choose iPAC Automation.
1. Extensive Experience
With over 15 years of industry experience, iPAC has a proven track record of delivering successful automation projects across diverse industries. Our expertise enables us to understand unique client requirements and provide tailored solutions.
2. Global Reach
iPAC has worked with clients from over 11 countries, showcasing our ability to adapt to different regulatory environments, cultural contexts, and industry standards. Our global reach demonstrates our versatility and capability to serve clients worldwide.
3. Customer Satisfaction
iPAC takes pride in achieving 100% customer satisfaction. We prioritize understanding client needs, providing effective communication, delivering high-quality solutions, and offering ongoing support to ensure our client’s utmost satisfaction.
Contact our experts and get a quote for your industrial engineering services.
“We as a iPAC Family work together to create desired value for our customers accompanying with the vision of building more sustainable, safe & stronger world! We mean it!”
